3D printed parts resurrect Saturn V’s ferocious F1 first stage engines

Dynetics reporting “outstanding” progress on F-1B rocket engine20130813-224116.jpg

The prototype components were constructed not with welding and casting, but rather with selective laser melting—a 3D printing technique that uses hot lasers to fuse metal powder into complex shapes. Dynetics and Pratt Whitney Rocketdyne hope to lean heavily on advanced manufacturing techniques like this in order to massively reduce the part count—and hence cost—of the F-1B engine compared to its F-1 predecessor. Current estimates call for a reduction in the combustion chamber from more than 5,000 parts in the F-1 to fewer than 100 parts in the F-1B.

OK I loathe the senate taxripoff system (STS), otherwise known as the space transportation system, but this is absolutely cool. I have to say NASA engineers and scientists have done a lot of really great and innovative stuff, even in these tough times, but as an exploratory risk taking organization…..well they’re a bunch of engineers and scientists lead by bureaucrats and directed by politicians . . . what more is there to say?

Your .50 cal rifle not ‘doing it’ for you any longer, what about .905?

Gun company displays largest-caliber rifle ever created with bullets that cost $40 a piece

  • The .905-caliber rifle fires rounds about 2,100 feet per second
  • The gun also has 2,777 foot-pounds of recoil energy, which essentially makes it as powerful – and gives it about as much ‘kick’ – as firing 10 .30-6 rifles at the same time.
  • The company has only produced three of the uber-powerful rifles

20130803-185212.jpg20130803-185220.jpgRead more at the Daily Mail, UK, http://www.dailymail.co.uk/news/article-2383113/Gun-company-displays-largest-caliber-rifle-created-bullets-cost-40-piece.html the American gun culture is a continuing horror show for many in the UK, as our home invasion and violent crime rates go down and theirs goes up.

Wired : Space photo of the day

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This image emphasizes the beautiful rays of Qi Baishi, in the top of the image. The crater was named for the Chinese painter, Qi Baishi, known for his whimsical watercolors. The extensive rays of the crater mimic such whimsicality, extending far from the impact, exposing new material across the scene. The bright ray system indicates that Qi Baishi is relatively young, compared to other visible features. Notice the lack of rays extending from the west of the crater. This asymmetry indicates that the impactor struck at a relatively low incidence angle from the west.

This image was acquired as a targeted high-resolution 11-color image set. Acquiring 11-color targets is a new campaign that began in March 2013 and that utilizes all of the WAC’s 11 narrow-band color filters. Because of the large data volume involved, only features of special scientific interest are targeted for imaging in all 11 colors.

More at: Wired : Colorful Mercury Rays

First F1 speed demons now Excavators!

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Ricardo innovated the basic flywheel in a number of ways. The flywheel is hermetically sealed in a container, with a sealed-for-life vacuum, transmitting power through a magnetic gear drive. They use high-speed rolling elements with a composite flywheel unit that allows the system to spin up to 60,000 rpm. The vacuum environment means low losses due to air friction. The demonstration system stores 0.25 kW·h and delivers maximum torque of 28 N·m (20.6 lb·ft) as measured at the flywheel. The company noted that is working on three storage units rated at 0.055 kW·h, 0.25 kW·h, and 1.25 kW·h.

Read more at : SAE : Ricardo sees a future in flywheel hybrid excavators20130719-095913.jpg

The Williams F1 team, however, developed a novel flywheel-electric system with a flywheel tied to a motor-generator. The flywheel is the energy storage system rather than electro-chemical battery. The race team has formed a subsidiary called Williams Hybrid Power to try and commercialize the system. Williams has now formed a consortium with Ricardo, Torotrac, Land Rover and several other companies for a demonstration project to evaluate its system as well as a flywheel magnetic system from Ricardo in commercial applications. The goal is to develop an on-the-road system for under £1000 ($2,000). The new KinerStor demonstration project is partially funded by the UK government through the technology strategy board.

More at: http://green.autoblog.com/2009/11/25/ricardo-and-williams-team-on-kinerstor-flywheel-hybrid-demonstra/20130719-095213.jpg20130719-095219.jpg20130719-095646.jpgSome background from a 2011 Economist article

England takes a bet on Space

The Sabre air breathing rocket and the Skylon single stage to orbit craft grow more real with time. We should all remember that England was a hot bed of jet engine development in the early years and is still a leader (Rolls Royce.)20130719-091933.jpg20130719-091947.jpg20130719-091955.jpg

The announcement late last month that the Chancellor, George Osborne, is planning to put a chunk of the country’s meagre resources for capital expenditure behind a British project to develop a revolutionary jet engine for a reusable space plane, suggests the government has high hopes of the space engineering sector.
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The Chancellor’s interest in Skylon centres on the hybrid air-breathing rocket engine, known as SABRE, which would power it into orbit in a single stage. The engine relies on an entirely new pre-cooling technology that allows it to function at extremely high speeds, at plus Mach 5. The project has no competitor. If successful it would offer a uniquely lightweight and therefore more affordable means of reaching space. It has already completed a series of tests and the next stage is to build a full-scale prototype.

Read more: The Engineer : Career opportunities in the UK space sector
Also the company developing the tech: Reaction Engines 20130719-093143.jpg